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Sandwich Panels, Aluminum and Thermoplastics honeycombs and Foams

Using top quality panels, CEL components produces customized flight cases and boxes for motorsport, lighting and acoustic devices.
  2. Applications
  3. Flightcases & racing boxes

Flightcases & racing boxes

Using, CEL components customized flight cases, boxes for motorsport, lighting and acoustic devices are composed by  top quality panels.
The elegance, precision and quality provided are CEL’s trademarks, able to satisfy any customers’ request.
CEL produces extreme light panels and cases, in order to reduce transportation costs and optimize preparation and assembly of a racing box.

Why CEL

Honeycomb materials were first developed for military purposes due to their lightness and sturdiness. These materials, assembled with a wide selection of finishing, create a COMPOSITE.
Being a composite manufacturer, CEL controls the whole production chain, guaranteeing quality and performance of the finished products.
CEL offers customized cases and panels according to customer’s requirements, using extra-light materials able to absorb impacts during their journey.


Materials
ALUSTEP 500+HPL
Recommended for large flight case. Suitable for air/ship/road transport

A - SKINS OF HIGH PRESSURE LAMINATE
Thickness: from 0,7 to 4 mm
- Other thicknesses on request
- Colors on request

B - SKINS IN BIDIRECTIONAL GLASS FIBRE FABRIC
500 g/m2 impregnated with epoxy resin

C - CORE Aluminium honeycomb
(Alloy series 3000*) with hexagonal cells
Diameter: Ø1/4”, Ø3/8”,**
Thickness Foil: from 50 to 70 microns

* To Aluminium alloy series 3000 belong: Aluminium alloy 3003, Aluminium alloy 3005, Aluminium alloy 3103, Aluminium alloy 3104
** Ø3/8” on request

ALUSTEP F+HPL
Recommended for large flight case. Suitable for air/ship/road transport

A - SKINS OF HIGH PRESSURE LAMINATE
Thickness: from 0,7 to 4 mm
- Other thicknesses on request
- Colors on request

B - SKINS IN GLASS FIBRE FABRIC
impregnated with phenolic resin 290 g/m3

C - CORE IN ALUMINIUM HONEYCOMB
(Alloy series 3000*) with hexagonal cells
Diameter:  Ø1/4”, Ø3/8”, X1
Thickness Foil: from 50 to 70 microns

* Belong to series 3000,  Alluminium Alloy 3003, Alluminium Alloy 3005, Alluminium Alloy 3103, Alluminium Alloy 3104. 
X1 = other diameters on request

COMPOCEL AL+HPL
Recommended for large flight case. Suitable for air/ship/road transport

A - SKINS OF HIGH PRESSURE LAMINATE
Thickness: from 0,7 to 4 mm
- Other thicknesses on request
- Colors on request

B - ALUMINIUM SKINS
Thickness mm: 0,5 - 0,8 - 1 (standard). Other thicknesses on request

C - STRUCTURAL ADHESIVE

D - CORE IN ALUMINIUM HONEYCOMB
(Aluminium honeycomb (Alloy series 3000*)
with hexagonal cells
Diameter: Ø1/4”, Ø3/8”, Ø1/2”, Ø3/4”
Thickness Foil: from 50 to 70 microns

* To Aluminium alloy series 3000 belong: Aluminium alloy 3003, Aluminium alloy 3005, Aluminium alloy 3103, Aluminium alloy 3104

CARBONSTEP+HPL
Recommended for large flight case. Suitable for air/ship/road transport

A - SKINS OF HIGH PRESSURE LAMINATE
Thickness: from 0,7 to 4 mm
- Other thicknesses on request
- Colors on request

B - SKINS IN BIDIRECTIONAL CARBON FABRIC

C - STRUCTURAL ADHESIVE

D - CORE IN ALUMINIUM HONEYCOMB
Aluminium honeycomb (Alloy series 3000*)
with hexagonal cells
Diameter: Ø1/4”, Ø3/8”, Ø1/2”, Ø3/4”
Thickness Foil: from 50 to 70 microns

* To Aluminium alloy series 3000 belong: Aluminium alloy 3003, Aluminium alloy 3005, Aluminium alloy 3103, Aluminium alloy 3104
** Ø3/8” on request

ALUSTEP 500+KEVLAR+HPL
Recommended for large flight case. Suitable for air/ship/road transport

A - SKINS OF HIGH PRESSURE LAMINATE
Thickness: from 0,7 to 4 mm
- Other thicknesses on request
- Colors on request

B -  KEVLAR 0,5

C - SKINS IN BIDIRECTIONAL GLASS FIBRE FABRIC
500 g/m2 impregnated with epoxy resin

D - CORE Aluminium honeycomb
(Alloy series 3000*) with hexagonal cells
Diameter: Ø1/4”, Ø3/8”,**
Thickness Foil: from 50 to 70 microns

Thickness starting from 4 mm to 80 mm
* To Aluminium alloy series 3000 belong: Aluminium alloy 3003, Aluminium alloy 3005, Aluminium alloy 3103, Aluminium alloy 3104
** Ø3/8” on request

PANEL TYPE      

      DIMENSIONS mm   

   WEIGHT kg/mq

 SKIN THICKNESS mm TOLERANCE 
ALUSTEP 500 + HPL 100x100x10 3,8

Epoxy Glassfibre 0,5
Hpl 0,9

 +/-10%
ALUSTEP F + HPL 100x100x10 2,5

Phenolic Glassfibre 0,3
Hpl 0,9

 +/-10%
COMPOCEL AL + HPL 100x100x10 7,8

Aluminium 1+1
Hpl 0,9

 +/-10%
CARBONSTEP + HPL

 

100x100x10

 

2,2

Epoxy Glassfibre 0,5
Carbonfibre 0,2
Hpl 0,9

 +/-10%
ALUSTEP 500 + KEVLAR + HPL

 

100x100x10

 

4,3

Epoxy Glassfibre 0,5
Kevlar 0,5 
Hpl 0,9

 +/-10%

CUSTOMIZATION 
Table of basic colours, HPL finishing sheet, engraving and adhesive sticker

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